What checks should be conducted before debugging
1. Safety system verification: Confirm that the emergency stop button and safety light curtain are effective. Personnel must wear protective equipment, and working alone is prohibited.
2. Hardware static inspection: Recheck bolt torque, check lubricant level, clear debris from the motion trajectory, and ensure that cables are not damaged.
How to set system parameters
1. Coordinate calibration: Set the tool coordinate system (TCP) and the workpiece coordinate system, and ensure accuracy through the three-point method or visual calibration.
2. I/O Configuration: Configure digital input and output signals, such as fixture opening and closing, and in-place detection, which need to correspond with PLC addresses.
3. Program debugging: First, run the program manually at low speed in single step mode. After verifying that the logic is correct, switch to automatic mode.
How to coordinate with the die-casting machine
1. Signal interaction: Debug the signals for mold closing, mold opening, and part picking to ensure a delay of ≤0.5s and no signal loss.
2. Part picking logic: Set the part picking point and vacuum suction cup/clamping device action, and execute the complete inspection process after verifying that the part picking is normal.
3. Trial operation: Run without load for 1-2 hours, and run with load for 8 hours, monitoring temperature and defect rate.